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Nucleation a boon to sustainable nanomanufacturing

Calcium carbonate is found nearly everywhere, in sidewalk cement, wall paint, antacid tablets and deep underground. Engineers at Washington University in St. Louis have used a unique set of state-of-the-art imaging techniques to discover how calcium carbonate nanoparticles nucleate, which is important for those manufacturing the carbonate nanomaterials and controlling metal carbonation during CO2 sequestration.

Young-Shin Jun, professor of energy, environmental & chemical engineering in the School of Engineering & Applied Science, and Quingun Li, a former doctoral student in her lab, are the first to measure the activation energy and kinetic factors of calcium carbonate’s nucleation, both key to predicting and controlling the process. Nucleation is the initial step in forming a solid phase in a fluid system, such as sugar crystals forming on string to make rock candy. Results of the research are published in Communications Chemistry Sept. 19.

Jun, an expert in the nucleation of solids, and her team explored ways to govern the speed and location of nucleation, as well as the shape of the emerging solids.

“Our sensitivity test shows which synthesis conditions accelerate nucleation more effectively,” she said. “Should we change the driving force by increasing the concentration of certain ion, or should we change the surface properties of the material or the system’s temperature? Now we can predict this outcome.”

Previously, when scientists described nucleation, they described the number of events occurring in a cubic or square meter every minute or every hour, but that did not give a full picture of the chemistry, Jun explained. With the new information, Jun and her team can say definitively how concentrated the calcium carbonate nanoparticles are in a given space over a given time period, which allows them to control nucleation. Until now, these thermodynamic and kinetic factors have remained unknown because real-time observations are difficult to perform on particles so small: The very first size of the calcium carbonate particles forming on quartz are about 8 nanometers, or 8 billionths of a meter, in diameter. Previous research in this area has been performed mainly with molecular modeling, which has been inadequate to reveal the kinetic factors of nucleation.

In experiments at Argonne National Laboratory, Jun’s group used small angle X-ray scattering for in situ probing of the nanoparticles. In her lab at Washington University, they used atomic force microscopy for ex situ imaging of calcium carbonate nucleating on quartz.

“Knowing about nucleation empowers us to create nanomaterials and allows us to control nanoparticle properties and surface functionalization of materials, helping sustainable nanomanufacturing,” Jun said. “Deciphering nucleation also aids in designing larger-scale engineering processes where nucleation changes the macroscopic properties of materials. Every single material starts with nucleation, so this process can be applicable to anything. We now understand the ‘start’ better.”

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Materials provided by Washington University in St. Louis. Note: Content may be edited for style and length.

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